•  
  •  
 

Coal Geology & Exploration

Authors

LI Wei, College of Mechanical and Electrical Engineering, Southwest Petroleum University, Chengdu 610500, China; Key Laboratory of Oil and Gas Equipment, Ministry of Education, Southwest Petroleum University, Chengdu 610500, China; Energy Equipment Research Institute, Southwest Petroleum University, Chengdu 610500, China
DENG Lang, College of Mechanical and Electrical Engineering, Southwest Petroleum University, Chengdu 610500, China; Key Laboratory of Oil and Gas Equipment, Ministry of Education, Southwest Petroleum University, Chengdu 610500, China; Energy Equipment Research Institute, Southwest Petroleum University, Chengdu 610500, China
ZOU Xing, College of Mechanical and Electrical Engineering, Southwest Petroleum University, Chengdu 610500, China; Key Laboratory of Oil and Gas Equipment, Ministry of Education, Southwest Petroleum University, Chengdu 610500, China; Energy Equipment Research Institute, Southwest Petroleum University, Chengdu 610500, China
XIA Yang, College of Mechanical and Electrical Engineering, Southwest Petroleum University, Chengdu 610500, China; Key Laboratory of Oil and Gas Equipment, Ministry of Education, Southwest Petroleum University, Chengdu 610500, China; Energy Equipment Research Institute, Southwest Petroleum University, Chengdu 610500, China
CHEN Xi, College of Mechanical and Electrical Engineering, Southwest Petroleum University, Chengdu 610500, China; Key Laboratory of Oil and Gas Equipment, Ministry of Education, Southwest Petroleum University, Chengdu 610500, China; Energy Equipment Research Institute, Southwest Petroleum University, Chengdu 610500, China

Abstract

Permanent magnet torque motor is a kind of a power driving device with great development potential. It has several advantages, such as high torque density, fast response speed, strong overload capacity, high efficiency and energy saving, therefore, it possesses wide application prospects in many fields in both industrial production and daily life and so on. In view of the current application overview and technical requirements of permanent magnet torque motors in oil and gas drilling and production down-hole intelligent tools, firstly, this paper briefly introduces the structure composition and working principle of permanent magnet torque motor. Then, it elaborates the application status of permanent magnet torque motor in the field of oil and gas drilling and production down-hole tools, including down-hole smart sliding sleeves, down-hole packers, down-hole water flow regulator, and down-hole blowout preventers. The structural characteristics of various down-hole tools and the driving characteristics of permanent magnet torque motor are systematically introduced. Furthermore, this paper makes a summary that as a power source of down-hole tools, the structure and size of permanent magnet torque motor are mainly limited by the sealing environment of high temperature and high pressure, the diameter of tubing and convenience of transmission. Additionally, there are still some major problems have to be settled, including low magnetic power efficiency, poor ability of high temperature and voltage resistance, and low power reliability. Last but not the least, the main research direction and development trend of the motor in down-hole tools for oil and gas drilling and production are discussed. It recommends doing some research on increasing the output torque per unit length of permanent magnet torque motor, design of thermal stability, power optimization, research and development of new permanent magnet materials, intellectualization, and miniaturization, to cater for the needs of down-hole operation conditions and further expand the potential market.

Keywords

permanent magnet torque motor, oil and gas drilling, down-hole tools, development trend

DOI

10.3969/j.issn.1001-1986.2021.03.032

Reference

[1] 王建设,徐荣,孙友增. 永磁同步电动机发展现状综述[J]. 科技与创新,2016(16):5-6. WANG Jianshe,XU Rong,SUN Youzeng. Summary of development status of permanent magnet synchronous motor[J]. Science and Technology & Innovation,2016(16):5-6.

[2] KANO Y,MORIMOTO S,ASANO Y,et al. Recent technical trends in permanent magnet synchronous motors[J]. IEEJ Transactions on Electrical and Electronic Engineering,2016,11(6):804-811.

[3] 陈栋,王敏,易靓,等. 磁齿轮复合永磁电机综述[J]. 电机与控制应用,2015,42(3):1-6. CHEN Dong,WANG Min,YI Liang,et al. Recent advances on magnetic-geared-integrated permanent magnet machine[J]. Electric Machines & Control Application,2015,42(3):1-6.

[4] 于松义,陆克山. 稀土永磁同步电动机在机械采油系统中的应用[J]. 能源研究与利用,2006(5):34-38. YU Songyi,LU Keshan. Analysis of the application on rare-earth PMSM in artifical lift system[J]. Energy Research & Utilization,2006(5):34-38.

[5] 李艳琴,侯尉生,田树贵,等. 永磁同步电机在石油钻机上的应用探讨[J]. 石油矿场机械,2013,42(3):89-91. LI Yanqin,HOU Weisheng,TIAN Shugui,et al. Discussion of application of permanent magnet synchronous motor on drilling rig[J]. Oil Field Equipment,2013,42(3):89-91.

[6] 杨文宽,徐壮. 大型圆环形力矩电机装配工艺设计[J]. 齐齐哈尔大学学报(自然科学版),2015,31(6):21. YANG Wenkuan,XU Zhuang. Design of assembly process for large toroidal torque motor[J]. Journal of Qiqihar University(Natural Science Edition),2015,31(6):21.

[7] 郝忠献,朱世佳,裴晓含,等. 井下直驱螺杆泵无杆举升技术[J]. 石油勘探与开发,2019,46(3):594-601. HAO Zhongxian,ZHU Shijia,PEI Xiaohan,et al. Submersible direct-drive progressing cavity pump rodless lifting technology[J]. Petroleum Exploration and Development,2019,46(3):594-601.

[8] 张晓东,朱正喜. 智能钻井技术研究[J]. 石油钻采工艺,2010,32(1):1-4. ZHANG Xiaodong,ZHU Zhengxi. Study of intelligent drilling technology[J]. Oil Drilling & Production Technology,2010,32(1):1-4.

[9] 张家生,邵虹君,郭峰,等. 电机原理与拖动基础(第三版)[M]. 北京:北京邮电大学出版社,2017. ZHANG Jiasheng,SHAO Hongjun,GUO Feng,et al. Motor principle and drag foundation(The third edition)[M]. Beijing:Beijing University of Posts and Telecommunications Press,2017.

[10] 寇宝泉,赵晓坤,王梦瑶,等. 反凸极永磁同步电机及其控制技术综述[J]. 中国电机工程学报,2019,39(8):2414-2425. KOU Baoquan,ZHAO Xiaokun,WANG Mengyao,et al. Overview of negative-saliency permanent magnet synchronous motors and its control technology[J]. Proceedings of the CSEE,2019,39(8):2414-2425.

[11] 李红伟,陈佩斯,梁志宏,等. 智能滑套内低频段RFID标签识别率的研究[J]. 微波学报,2018,34(4):48-54. LI Hongwei,CHEN Peisi,LIANG Zhihong,et al. Research on identification rate of low frequency RFID tags in smart sliding sleeve[J]. Journal of Microwaves,2018,34(4):48-54.

[12] ZHANG Junhui,YANG Meisheng,XU Bing,et al. A novel intelligent sliding sleeve for shale oil and gas mining equipment[J]. Journal of Petroleum Science and Engineering,2017,158:1-10.

[13] 黎伟,夏杨,陈曦. RFID智能滑套设计与试验研究[J]. 石油钻探技术,2019,47(6):83-88. LI Wei,XIA Yang,CHEN Xi. Design and experimental study of an RFID intelligent sliding sleeve[J]. Petroleum Drilling Techniques,2019,47(6):83-88.

[14] 王志军,张雅东. 永磁同步电机的节能改造效果[J]. 棉纺织技术,2018,46(11):76-79. WANG Zhijun,ZHANG Yadong. Energy-saving improvement effect of permanent magnet synchronous motor[J]. Cotton Textile Technology,2018,46(11):76-79.

[15] 徐俊峰,罗远新,王传瑶. 新型封隔器胶筒橡胶本构模型选择及结构参数优化[J]. 制造业自动化,2019,41(1):53-56. XU Junfeng,LUO Yuanxin,WANG Chuanyao. Rubber constitutive model selection and structural parameters optimization of the new packer[J]. Manufacturing Automation,2019,41(1):53-56.

[16] 黎伟,雷鸿翔,袁圣桐,等. 封隔器:CN105804689B[P]. 2019-03-05. LI Wei,LEI Hongxiang,YUAN Shengtong,et al. Packer:CN105804689B[P]. 2019-03-05.

[17] 华琴,秦彦斌. 高温高压完井封隔器密封失效常见原因分析[J]. 石化技术,2018,25(10):202. HUA Qin,QIN Yanbin. Analysis of common causes of seal failure of high temperature and high pressure completion packer[J]. Petrochemical Industry Technology,2018,25(10):202.

[18] 刘德君. 电动封隔器在电缆地层压力测试中的应用[J]. 石油机械,2007,35(5):43-45. LIU Dejun. Application of electric packer in cable formation pressure measurement[J]. China Petroleum Machinery,2007,35(5):43-45.

[19] ZOU Caineng,YANG Zhi,ZHU Rukai,et al. Progress in China's unconventional oil & gas exploration and development and theoretical technologies[J]. Acta Geologica Sinica(English Edition),2015,89(3):938-971.

[20] 刘合,裴晓含,贾德利,等. 第四代分层注水技术内涵、应用与展望[J]. 石油勘探与开发,2017,44(4):608-614. LIU He,PEI Xiaohan,JIA Deli,et al. Connotation,application and prospect of the fourth-generation separated layer water injection technology[J]. Petroleum Exploration and Development,2017,44(4):608-614.

[21] WANG Jinlong,ZHANG Ningsheng,WANG Yuelong,et al. Development of a downhole incharge inflow control valve in intelligent wells[J]. Journal of Natural Gas Science and Engineering,2016,29:559-569.

[22] 宋祖厂,刘扬,盖旭波,等. 井下分注管柱电动验封技术研究与应用[J]. 石油机械,2013,41(11):118-121. SONG Zuchang,LIU Yang,GAI Xubo,et al. Research and application of electric sealing check technology for downhole separate injection string[J]. China Petroleum Machinery,2013,41(11):118-121.

[23] 刘红兰. 胜利海上油田安全可控长效分层注水技术[J]. 石油钻探技术,2019,47(1):83-89. LIU Honglan. Safe and controllable long-term layered water injection technology for the Shengli offshore oilfield[J]. Petroleum Drilling Techniques,2019,47(1):83-89.

[24] 赵斌,李英,张俊亮,等. 一种自动可调式配水器:CN203559889U[P]. 2014-04-23. ZHAO Bin,LI Ying,ZHANG Junliang,et al. An automatic adjustable water distributor:CN203559889U[P]. 2014-04-23.

[25] JITHESH P K,BANSODE A S,SUNDARARAJAN T,et al. The effect of flow distributors on the liquid water distribution and performance of a PEM fuel cell[J]. International Journal of Hydrogen Energy,2012,37(22):17158-17171.

[26] 王存新,李嗣贵,王增国. 深水钻井水下防喷器组配置选型研究[J]. 石油矿场机械,2009,38(2):72-75. WANG Cunxin,LI Sigui,WANG Zengguo. Research on sub-sea BOP arrangement for deepwater drilling[J]. Oil Field Equipment,2009,38(2):72-75.

[27] CAI Baoping,LIU Yonghong,LIU Zengkai,et al. Using Bayesian networks in reliability evaluation for subsea blowout preventer control system[J]. Reliability Engineering and System Safety,2012,108:32-41.

[28] 肖晓华,杜利,李红伟,等. 井下防喷器的现状分析与研究[J]. 内蒙古石油化工,2010,36(14):1-3. XIAO Xiaohua,DU Li,LI Hongwei,et al. Downhole BOP present condition analysis and research[J]. Inner Mongolia Petrochemical Industry,2010,36(14):1-3.

[29] 黎伟,邹星,蒋少玖,等. 一种电机驱动压缩胶筒式井下防喷器:CN109267962A[P]. 2019-01-25. LI Wei,ZOU Xing,JIANG Shaojiu,et al. A motor driven compressed rubber cylinder downhole blowout preventer:CN109267962A[P]. 2019-01-25.

[30] 胡霄,翟桂新,胡慧婷,等. 补偿式多用途环形防喷器的研制[J]. 石油矿场机械,2013,42(1):91-93. HU Xiao,ZHAI Guixin,HU Huiting,et al. Development of compensating multi-purpose annular blowout preventer[J]. Oil Field Equipment,2013,42(1):91-93.

[31] CAI Baoping,LIU Yonghong,HUANG Zhiqian,et al. Development of 3000 m subsea blowout preventer experimental prototype[J]. IOP Conference Series:Materials Science and Engineering,2017,274(1):1-12.

[32] 姜东亮,郝斌,王欢,等. 电控型地面防喷器控制装置研制[J]. 石油矿场机械,2018,47(3):27-32. JIANG Dongliang,HAO Bin,WANG Huan,et al. Design of electrically controlled control device of ground blowout preventer[J]. Oil Field Equipment,2018,47(3):27-32.

[33] ZHANG Bingyi,LIANG Bingxue,FENG Guihong,et al. Research of multipolar permanent magnet synchronous submersible motor for screw pump[C]//Proceedings of the 2007 IEEE International Conference on Mechatronics and Automation,2007:1011-1016.

[34] 孙德强,米秀峰. 内置式永磁电机永磁体分段对涡流损耗的影响研究[J]. 铁道机车与动车,2017(4):18-20. SUN Deqiang,MI Xiufeng. Research on the effect of permanent magnet segmentation of built-in permanent magnet motor on eddy current loss[J]. Railway Locomotive and Motor Car,2017(4):18-20.

Share

COinS
 
 

To view the content in your browser, please download Adobe Reader or, alternately,
you may Download the file to your hard drive.

NOTE: The latest versions of Adobe Reader do not support viewing PDF files within Firefox on Mac OS and if you are using a modern (Intel) Mac, there is no official plugin for viewing PDF files within the browser window.