Development and application of lightweight underground drill rig

Authors

FAN Dong, Xi'an Research Institute Co. Ltd., China Coal Technology and Engineering Group Corp., Xi'an 710077, China
WANG Ruize, Xi'an Research Institute Co. Ltd., China Coal Technology and Engineering Group Corp., Xi'an 710077, China
TIAN Hongliang, Xi'an Research Institute Co. Ltd., China Coal Technology and Engineering Group Corp., Xi'an 710077, China
CHANG Jianghua, Xi'an Research Institute Co. Ltd., China Coal Technology and Engineering Group Corp., Xi'an 710077, China

Abstract

The underground drill rig is too heavy, so it is difficult to move and transport in the roadway with poor conditions. In order to solve the problem, ZDY1200G lightweight underground drill rig with 5052-h38 state high strength aluminum alloy as the main material is developed. The idea of light structure design and modular assembly is adopted, combined with the application of light materials. The maximum weight of single component after quick disassembly of the drill rig is 292.5 kg. The three-dimensional DIC speckle system was used to measure and analyze the strain and displacement of the aluminum alloy feed body of the drill rig under the maximum load. The maximum principal strain under the maximum rotating load condition is 0.87%, and the maximum displacement of the fuselage is 6.317 mm under the maximum lifting condition. No plastic deformation was exerted on the fuselage to meet the use requirements. After the development of the drill rig, a field industrial test was carried out in a mine in Cangyuan County, Yunnan Province. A coring hole with a depth of 512.68 m and a slope of 43° was completed. The test results showed that the underground drill rig made of aluminum alloy is equivalent to the underground drill rig with carbon steel as the main material in strength, rigidity and reliability, and has the advantages of convenient relocation and transportation, which can be better applied to the underground drilling construction.

Keywords

underground drilling rig, light weight, DIC speckle measurement, aluminum alloy

DOI

10.3969/j.issn.1001-1986.2020.04.007

Recommended Citation

FAN Dong, WANG Ruize, TIAN Hongliang, et al. (2020) "Development and application of lightweight underground drill rig," Coal Geology & Exploration: Vol. 48: Iss. 4, Article 8.
DOI: 10.3969/j.issn.1001-1986.2020.04.007
Available at: https://cge.researchcommons.org/journal/vol48/iss4/8

Reference

[1] 滕吉文. 强化开展地壳内部第二深度空间金属矿产资源地球物理找矿、勘探和开发[J]. 地质通报,2006,25(7):767-771. TENG Jiwen. Strengthening geophysical exploration and exploitation of metallic minerals in the second deep space of the crustal interior[J]. Geological Bulletin of China,2006,25(7):767-771.

[2] 罗鹏,曹新志. 金属矿产浅部矿与深部矿产出特征及勘查技术方法的对比研究[J]. 地质与资源,2009,18(4):304-308. LUO Peng,CAO Xinzhi. Contrast study on occurrences and exploration technologies between shallow and deep metallic ore deposits[J]. Geology and Resources,2009,18(4):304-308.

[3] 李军兴. 论述地质勘查方法及深部找矿存在问题[J]. 世界有色金属,2020(4):146-147. LI Junxing. Discussion on geological exploration methods and problems in deep prospecting[J]. World Nonferrous Metal,2020(4):146-147.

[4] 严加永,滕吉文,吕庆田. 深部金属矿产资源地球物理勘查与应用[J]. 地球物理学进展,2008,23(3):871-891. YAN Jiayong,TENG Jiwen,LYU Qingtian. Geophysical exploration and application of deep metallic ore resources[J]. Progress in Geophysics,2008,23(3):871-891.

[5] 孙照引. 地质构造及采空区探查钻探技术[J]. 中州煤炭,2009(5):58-60. SUN Zhaoyin. Exploration and drilling technology of geological structure and mined out area[J]. Zhongzhou Coal,2009(5):58-60.

[6] 常江华,凡东,刘庆修,等. 水平孔绳索取心钻进技术在金矿坑道勘探中的应用[J]. 探矿工程(岩土钻掘工程),2012,39(1):40-43. CHANG Jianghua,FAN Dong,LIU Qingxiu,et al. Application of wire-line coring technology in horizontal borehole for exploration in gold mine tunnel[J]. Exploration Engineering(Rock & Soil Drilling and Tunneling),2012,39(1):40-43.

[7] 张惠,张晓西,马保松,等.岩土钻凿设备[M].北京:人民交通出版社,2009. ZHANG Hui,ZHANG Xiaoxi,MA Baosong,et al. Geotechnical drilling equipment[M]. Beijing:China Communications Press,2009.

[8] 凡东,殷新胜,常江华,等. ZDY1000G型全液压坑道钻机的设计[J].煤田地质与勘探,2011,39(1):78-80. FAN Dong,YIN Xinsheng,CHANG Jianghua,et al.The design of ZDY1000G type all hydraulic tunnel drilling rig[J]. Coal Geology & Exploration,2011,39(1):78-80.

[9] 邬爱清,韩晓玉,尹健民,等. 一种新型绳索取芯钻杆内置式双管水压致裂地应力测试方法及其应用[J]. 岩石力学与工程学报,2018,37(5):1126-1133. WU Aiqing,HAN Xiaoyu,YIN Jianmin,et al. A new hydraulic fracturing method for rock stress measurement based on double pressure tubes internally installed in the wire-line core drilling pipes and its application[J]. Chinese Journal of Rock Mechanics and Engineering,2018,37(5):1126-1133.

[10] 凡东,田宏亮,王瑞泽,等. 轻量化全液压坑道岩心钻机研制[J]. 煤炭科学技术,2019,47(12):131-135. FAN Dong,TIAN Hongliang,WANG Ruize,et al. Development of portable full hydraulic underground coring drilling rig[J]. Coal Science and Technology,2019,47(12):131-135.

[11] 蒋成林,陈光柱,宋平. 坑道钻机的动态稳定性分析[J]. 煤炭工程,2015,47(5):134-136. JIANG Chenglin,CHEN Guangzhu,SONG Ping. Analysis on dynamic stability of tunnel drilling rig[J]. Coal Engineering,2015,47(5):134-136.

[12] 王英辉,陈学军,赵艳林,等. 铅锌矿区土壤重金属污染与优势植物累积特征[J]. 中国矿业大学学报,2007,36(4):487-493. WANG Yinghui,CHEN Xuejun,ZHAO Yanlin,et al. Heavy metal pollution in soils and plant accumulation in a restored lead-zinc mineland in Guangxi,South China[J]. Journal of China University of Mining & Technology,2007,36(4):487-493.

[13] 中华人民共和国国家质量监督检验检疫总局,中国国家标准化管理委员会. 一般工业用铝及铝合金板、带材,第2部分:力学性能:GB/T 3880.2-2006[S]. 2006. General Administration of Quality Supervision,Inspection and Quarantine of the People's Republic of China,China National Standardization Administration. Wrought aluminum and aluminum alloy plates,sheets and strips for general engineering- Part 2:Mechanical properties:GB/T 3880.2-2006[S]. 2006.

[14] 张文毓. 铝合金焊接技术研究进展[J]. 轻金属,2010(4):53-56. ZHANG Wenyu. Aluminium alloy welding engineering research progress[J]. Qing Jinshu,2010(4):53-56.

[15] 蔡辉. 5052铝合金材料研究进展[J]. 铝加工,2011(6):33-39. CAI Hui. Research progress in 5052 aluminum alloy materal[J]. Aluminum Fabrication,2011(6):33-39.

[16] 宋小龙,安继儒. 新编中外金属材料手册[M]. 北京:化学工业出版社,2007:808-809. SONG Xiaolong,AN Jiru. New manual of Chinese and abroad metal materials[M]. Beijing:Chemical Industry Press,2007:808-809.

[17] 赵昕,李丹,李成吉,等. 5052铝合金激光点焊工艺及性能分析[J]. 焊接技术,2020,49(4):35-38. ZHAO Xi,LI Dan,LI Chengji,et al. Analysis on laser spot welding process and properties of 5052 aluminum alloy[J]. Welding Technology,2020,49(4):35-38.

[18] BENSEDDIQ N,IMAD A. A ductile fracture analysis using a local damage model[J]. International Journal of Pressure Vessels and Piping,2008,85(4):219-227.

[19] 朱贤,苏特,胡绪云,等. 湘西南地区基性-超基性岩型硫化镍矿找矿前景[J]. 金属矿山,2019(1):141-149. ZHU Xian,SU Te,HU Xuyun,et al. Prospecting prospect of basic-ultrabasic rock type nickel sulfide deposits in southwestern Hunan Province[J]. Metal Mine,2019(1):141-149.

[20] 肖晓牛,喻学惠,杨贵来,等. 滇西沧源铅锌多金属矿集区成矿地球化学特征[J]. 岩石学报,2008,24(3):589-599. XIAO Xiaoniu,YU Xhui,YANG Guilai,et al. Metallogenic geochemistry characteristics of the leadzinc polymetallic mineralization concentration area in Cangyuan,western Yunnan[J]. Acta Petrologica Sinica,2008,24(3):589-599.