Design of piezoelectric effect-based energy recovery device wile drilling

Authors

WU Tianyu, Faculty of Engineering, China University of Geosciences(Wuhan), Wuhan 430074, China
ZHENG Jun, Faculty of Engineering, China University of Geosciences(Wuhan), Wuhan 430074, ChinaFollow
ZHANG Bo, Faculty of Engineering, China University of Geosciences(Wuhan), Wuhan 430074, China
CHEN Yu, Faculty of Engineering, China University of Geosciences(Wuhan), Wuhan 430074, China
TIAN Hong, Faculty of Engineering, China University of Geosciences(Wuhan), Wuhan 430074, China
DOU Bin, Faculty of Engineering, China University of Geosciences(Wuhan), Wuhan 430074, China

Abstract

Aiming at the problem of continuous power supply of downhole instruments and the recovery of longitudinal vibration energy of drill pipe in drilling field, a new type of energy recovery device based on positive piezoelectric effect was designed. The radial dimension parameters and piezoelectric materials were designed by field experiences and geological survey reports. The piezoelectric coupling model was established based on the numerical simulation software COMSOL Multiphysics, and the length range and the best installation position of the piezoelectric plate were obtained through forced vibration analysis. Through modal analysis and frequency response research, it is obtained that the natural frequency of the piezoelectric cantilever increases monotonically with the thickness of the piezoelectric sheet before reaching the thickness of the inflection point, and the peak voltage varies in a regional way with the thickness of the piezoelectric sheet. The generation performance is the best when the thickness of the piezoelectric sheet is 1.2-1.4 mm, and the peak voltage of the device is 15-40 V. It provides theoretical support and design reference for the application of piezoelectric energy recovery device in drilling field.

Keywords

device while drilling, piezoelectric cantilever beam, longitudinal vibration of drill pipe, energy recovery, modal analysis

DOI

10.3969/j.issn.1001-1986.2020.04.033

Recommended Citation

WU Tianyu, ZHENG Jun, ZHANG Bo, et al. (2020) "Design of piezoelectric effect-based energy recovery device wile drilling," Coal Geology & Exploration: Vol. 48: Iss. 4, Article 34.
DOI: 10.3969/j.issn.1001-1986.2020.04.033
Available at: https://cge.researchcommons.org/journal/vol48/iss4/34

Reference

[1] 李泉新. 矿用泥浆脉冲无线随钻测量装置研发及应用[J]. 煤田地质与勘探,2018,46(6):193-197. LI Quanxin. Development and application of mine mud pulse wireless MWD device[J]. Coal Geology & Exploration,2018,46(6):193-197.
[2] 邵养涛,姚爱国,张萌,等. 电磁波随钻测量双向信号传输系统[J]. 煤田地质与勘探,2010,38(3):69-72. SHAO Yangtao,YAO Aiguo,ZHANG Meng,et al. Electromagnetic wave bi-directional signal transmission of MWD[J]. Coal Geology & Exploration,2010,38(3):69-72.
[3] 刘修善,杨春国,涂玉林,等. 我国电磁随钻测量技术研究进展[J]. 石油钻采工艺,2008,30(5):1-5. LIU Xiushan,YANG Chunguo,TU Yulin,et al. Advances in technology for electromagnetic measurement while drilling in China[J]. Oil Drilling & Production Technology,2008,30(5):1-5.
[4] 杨勤. 井下泥浆涡轮发电系统中涡轮优化设计及匹配研究[D]. 武汉:华中科技大学,2011. YANG Qin. A dissertation submitted in partial of fulfillment of the requirements for the degree of master engineering[D]. Wuhan:Huazhong University of Science & Technology,2011.
[5] 沈跃,苏义脑,李林,等. 井下随钻测量涡轮发电机的设计与工作特性分析[J]. 石油学报,2008,29(6):907-912. SHEN Yue,SU Yinao,LI Lin,et al. Design of downhole turbine alternator for measurement while drilling and its performance analysis[J]. Acta Petrolei Sinica,2008,29(6):907-912.
[6] 姚爱国. 钻井用井下发电机:02279110.8[P]. 2003-08-20. YAO Aiguo. Downhole generators for drilling:02279110.8[P]. 2003-08-20.
[7] 张建国,白玉新,解庆,等. 宽电压输入范围的自动垂直钻井系统电源模块设计[J]. 石油管材与仪器,2011,25(1):13-15. ZHANG Jianguo,BAI Yuxin,XIE Qing,et al. Discussion on power supply of wide range input voltage of automatic vertical drilling system[J]. Petroleum Instruments,2011,25(1):13-15.
[8] 付孟雄,刘少伟,范凯,等. 煤巷顶板锚固孔钻进钻杆振动特性数值模拟研究[J]. 采矿与安全工程学报,2019,36(3):473-481. FU Mengxiong,LIU Shaowei,FAN Kai,et al. Numerical simulation research on vibration characteristics of drill rod when drilling roof bolt hole[J]. Journal of Mining & Safety Engineering,2019,36(3):473-481.
[9] 高岩,刘志国,郭学增. 钻柱轴向振动固有频率的计算和测量[J]. 西安石油学院学报(自然科学版),2000,15(1):39-43. GAO Yan,LIU Zhiguo,GUO Xuezeng. Calculation and measurement of the natural frequency of axial drilling string vibration[J]. Journal of Xi'an Petroleum Institute(Natural Science Edition),2000,15(1):39-43.
[10] 何超,陈文革. 压电材料的制备应用及其研究现状[J]. 功能材料,2010,41(增刊1):11-13. HE Chao,CHEN Wenge. Fabrication and research and application of piezoelectric materials[J]. Journal of Functional Materials,2010,41(Sup.1):11-13.
[11] 龚俊杰,阮志林,李康超,等. 新型多层悬臂梁压电发电装置发电性能研究[J]. 机械工程学报,2014,50(5):135-140. GONG Junjie,RUAN Zhilin,LI Kangchao,et al. Study on the generating performance of a novel piezoelectric generator with multilayer cantilevers[J]. Journal of Mechanical Engineering,2014,50(5):135-140.
[12] RASTEGAR J,PEREIRA C,NGUYEN H L. Piezoelectric-based power sources for harvesting energy from platforms with low frequency vibration[C]. San Diego:SPIE,2006:1-6.
[13] 王强. 基于压电材料的振动能量采集技术的研究[D]. 镇江:江苏大学,2008. WANG Qiang. Research of vibration energy harvesting based on piezoelectric material[D]. Zhenjiang:Jiangsu University,2008.
[14] 沈辉. 基于压电材料的振动能量回收电路及其应用研究[D]. 南京:南京航空航天大学,2010. SHEN Hui. Investigations on the vibration energy harvesting circuits and their application using piezoelectric materials[D]. Nanjing:Nanjing University of Aeronautics and Astronautics,2010.
[15] 高毓璣,冷永刚,范胜波,等. 弹性支撑双稳压电悬臂梁振动响应及能量采集研究[J]. 物理学报,2014,63(9):62-74. GAO Yuji,LENG Yonggang,FAN Shengbo,et al. Studies on vibration response and energy harvesting of elastic-supported bistable piezoelectric cantilever beams[J]. Acta Physica Sinica,2014,63(9):62-74.
[16] 周玉. 陶瓷材料学[M]. 哈尔滨:哈尔滨工业大学出版社,1995. ZHOU Yu. Ceramic materials[M]. Harbin:Harbin Institute of Technology Press,1995.
[17] 吴金根,高翔宇,陈建国,等. 高温压电材料、器件与应用[J].物理学报,2018,67(20):10-39 WU Jingen,GAO Xiangyu,CHEN Jianguo,et al. Review of high temperature piezoelectric materials,devices and applications[J]. Acta Physica Sinica,2018,67(20):10-39.
[18] 刘乃鹏,胡郁乐,汪伟. 钻杆振动频率检测系统的研制与应用[J]. 煤田地质与勘探,2019,47(1):211-214. LIU Naipeng,HU Yule,WANG Wei. Design and application of drilling rod vibration frequency measurement system[J]. Coal Geology & Exploration,2019,47(1):211-214.
[19] 周玉存,贺丽娟,崔世海,等. 汽车减震器的运动仿真和应力分析[J]. 液压与气动,2013(3):33-35. ZHOU Yucun,HE Lijuan,CUI Shihai,et al. Motion simulation and stress analysis of vehicle shock absorber[J]. Chinese Hydraulics & Pneumatics,2013(3):33-35.
[20] 张恩惠,赵洪星. 基于压电材料的汽车能量回收装置的研究[J]. 机床与液压,2017,45(13):52-55. ZHANG Enhui,ZHAO Hongxing. Research of automobile energy recovery device based on piezoelectric material[J]. Machine Tool & Hydraulics,2017,45(13):52-55.
[21] 马铱林,赵建勇. 悬臂梁式压电振动能量俘获装置输出功率分析与建模[J]. 电测与仪表,2018,55(1):91-97. MA Yilin,ZHAO Jianyong. Analysis and modeling of output power of cantilever piezoelectric vibration energy harvester[J]. Electrical Measurement & Instrumentation,2018,55(1):91-97.